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RP1020: Reducing Barriers for Commercial Adaptation of Construction Materials with Low-Embodied-Carbon

Project leader name: 
Professor Stephen Foster
Project status: 
Complete
Project period: 
07/2014 to 07/2017

Current processes for lightweight aggregates production using sintered fly ash are carbon intensive. Geopolymer concrete produced from industrial by-products fly-ash and slag has an 80 per cent lower carbon footprint compared to the conventional Portland cement concrete, which has a carbon footprint second only to fossil fuels. Lightweight concrete with superior insulation properties can potentially reduce energy use in buildings, also reducing carbon. 

This project aims to reduce the commercial barriers to new low-carbon construction materials by:

  • Gathering field data of real-life geopolymer constructions to develop confidence in its use. 
  • Developing a handbook for use in design, specifying and construction.
  • Undertaking a pilot program for producing lightweight concrete using low carbon processes based on geopolymerisation and alternative methods for producing aggregates from fly-ash.

The project will deliver to infrastructure designers an Australian standard (or any other standards) that they can use for designing structures with geopolymer concretes. Validation and adaption of appropriate test methods according to the standards to allow for the commercial use of synthetic aggregates.

Details of the next phase of this research are here.

Publications related to this project

Peer Reviewed Research Publications

In this study, performance of chloride contaminated reinforced GPC specimens manufactured using low calcium fly ash is investigated by long-term monitoring of corrosion parameters such as free corrosion potential and polarization resistance.

Peer Reviewed Research Publications

The carbonation resistance of a blended slag and low-calcium fly ash (FA) geopolymer concrete was investigated in this paper.

Peer Reviewed Research Publications

Here, we demonstrate the feasibility of industrial application of low carbon supplementary cementitious materials (i.e. geopolymer concrete) by investigating the durability performance of eight years aged reinforced geopolymer concrete structure exposed to ambient environment. 

Peer Reviewed Research Publications

In this study, the carbonation resistance of two geopolymer concretes exposed to outdoor field conditions for eight years was investigated.

Peer Reviewed Research Publications

The oldest and simplest bond test, which is the standard concentric pull out test, is usually used as a comparative test for different concretes in order to assess the bond with deformed bars. In this paper, two types of concrete are considered: Ordinary Portland cement (OPC) concrete and a...

Peer Reviewed Research Publications

The aim of this study is to evaluate the transport properties of class F fly ash-based geopolymer concrete cured at various conditions. 

Peer Reviewed Research Publications

This paper presents the results of an experimental study conducted to investigate the recyclability of GPC. Basic properties of recycled geopolymer aggregates (RGAs) including water absorption, density and Los Angeles abrasion loss as well as the effects of size of RGA on these properties were...

Peer Reviewed Research Publications

This study reports the investigation of the durability of a low-calcium fly ash based geopolymer concrete (GPC) mix in a saline lake...

Peer Reviewed Research Publications

This paper evaluates the performance of steel furnace slag (SFS) coarse aggregate in blended slag and low calcium fly ash ...

Peer Reviewed Research Publications

In this study, the performance of chloride-contaminated reinforced GPC specimens manufactured using a blended low-calcium fly ash and slag cement...

Peer Reviewed Research Publications

In this paper, geopolymer concrete bond with both deformed and smooth reinforcing steel bars is investigated using the standard RILEM pull-out test. 

Peer Reviewed Research Publications

This research focuses on elucidating the present knowledge gaps in geopolymerconcrete's ...

Peer Reviewed Research Publications

Chloride ion penetration in concrete is one of the major causes of deterioration of reinforced concrete structures by depassivation of reinforcing bars. Since testing of the natural chloride penetration is time consuming, utilising an accelerated test method is more desirable.

News Article

This article discusses the advantages of using low-calcium fly ash (FA)-based geopolymer concrete (GPC) for precast applications when high early-age strength is required.

Peer Reviewed Research Publications

The main purpose of this research is to study the time dependent behaviour of a geopolymer concrete.

CRCLCL Project Reports
A major barrier to the adoption of Geopolymer concrete in construction is the lack of long-term performance data. Field testing can determine the behaviour of geopolymers in different service environments and address the gaps in knowledge. The University of New South Wales and Swinburne University...
CRCLCL Project Posters
Student poster - Participants Annual Forum 2016 - Seyed Mahdi Babaee Commercial adaptation of construction materials with low-embodied-carbon
CRCLCL Project Posters
Student poster - Participants Annual Forum 2016 - Kirubajiny Pasupathy Reducing barriers for commercial adaptation of construction materials with low-embodied-carbon
CRCLCL Project Posters

Student Poster – Participants Annual Forum 2015 – Mahdee Babae

Commercial adaptation of construction materials with low-embodied-carbon

CRCLCL Project Posters

Student poster - Participants Annual Forum 2015 - Jinyi Dang

Reducing barriers for commercial adaptation of construction materials with low-embodied-carbon

CRCLCL Project Reports

Utilisation of Coal Combustion Product (CCP) from coal-fired power stations is of great interest in Australia. According to ADAA (Ash Development Association of Australia), in 2012, 12.8 Mt (million tonnes) of coal ash was produced from coal fired utilities in Australia [1]. Due to the increase...

CRCLCL Project Posters

Research Snapshot A3 size poster from Participants Annual Forum 2014

CRCLCL Project Posters

Student Poster - Participants Annual Forum 2014, Mahdi Babaee - Size A2

Reducing Barriers for Commercial Adaption of Construction Materials with Low-Embodied-Carbon

A durable low-embodied carbon concrete is the ultimate solution to mitigate the environmental impact of the...

Students related to this project